A practical approach for simulation and manufacturing of a ball-end mill using a 5-axis CNC grinding machine

نویسندگان

  • Trung Thanh Pham
  • Sung Lim Ko
چکیده

This paper presents a detailed manufacturing model that can be used for grinding a ball-end mill using 5-axis CNC (computer numerical controlled) grinding machine. The profile of the helical groove can be calculated exactly using the given wheel profile and relative movements between the workpiece and the grinding wheel. The proposed model is related to some analytical, differential geometry and kinematics to control the motions of the workpiece and grinding wheels in grinding processes. The manufacturing model presented in this paper provides a practical and efficient method for developing the simulation software for the design and the manufacture of a ball-end mill.

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

A Manufacturing Model for Ball-End Mill Gashing Based on a CAM System

To facilitate the manufacturing of a ball-end mill, this paper presents an algorithm for ball-end mills gashing by using a five-axis computer numerical control (CNC) grinding machine. In this study, the normal helix models are proposed. Then, based on the cutting edge geometric model and the machining mode of the five-axis computer numerical control (CNC) grinding machine, the coordinate of the...

متن کامل

شبیه‌سازی مدار خردایش کارخانه فسفات اسفوردی توسط نرم‌افزار BMCS

Simulation of grinding circuits has being performed from 30 years ago and is also to be more complete and powerful approach with improvement of mathematical models which simulate various processing units/machines. The modeling and simulation of various mineral processing circuits are presently performed. In order to simulate the present grinding circuits of Esfordi Phosphate processing plant, a...

متن کامل

A STUDY ON THE SPECIFIC RATE OF BREAKAGE OF IRON ORE OF SANGAN MINE IN A LABORATORY BALL MILL

Abstract: The specific rate of breakage is one of the most important factors in evaluation of grinding process especially in ball mill. In this article the effect of ball size and feed size on selection function were investigated using batch grinding circuit on two-iron ore anomaly (B, C) from sangan mine in north of Iran. Eight different monosize fractions were prepared between 2000 and 50...

متن کامل

An Instantaneous Rigid Force Model For 3-Axis Ball-End Milling Of Sculptured Surfaces

An instantaneous rigid force model for prediction of cutting forces in ball-end milling of  sculptured surfaces is presented in this paper. A commercially available geometric engine is used to represent the cutting edge, cutter and updated part geometries. The cutter used in this work is an insert type ball-end mill. Intersecting an inclined plane with the cutter ball nose generates the cutting...

متن کامل

Simulation and verification of parametric numerical control programs using a virtual machine tool

A parametric CNC (Computer Numerical Control) program was developed to make a test complex surface on a vertical milling machine equipped with an external fourth rotational axis. Parametric programming was used in order to get higher flexibility of the manufacturing process. The ball-end milling process was simulated and verified in a virtual model of the machine tool developed with the module ...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2009